{"id":100832,"date":"2025-08-19T14:10:50","date_gmt":"2025-08-19T11:10:50","guid":{"rendered":"https:\/\/glaston.net\/upg-chooses-the-glaston-fc-series-x-with-vortex-pro-tempering-line-combo\/"},"modified":"2025-08-19T14:42:55","modified_gmt":"2025-08-19T11:42:55","slug":"upg-chooses-the-glaston-fc-series-x-with-vortex-pro-tempering-line-combo","status":"publish","type":"post","link":"https:\/\/glaston.net\/fi\/upg-chooses-the-glaston-fc-series-x-with-vortex-pro-tempering-line-combo\/","title":{"rendered":"UPG chooses the Glaston FC Series X with Vortex Pro tempering line combo"},"content":{"rendered":"\n

A real game changer!<\/strong><\/strong><\/p>\n\n\n\n

\u201cGlaston Vortex Pro convection added to Glaston\u2019s FC tempering furnace is making all the difference. With mixed loads and different sizes, this combo is a no-brainer. We would not be able to realize all the benefits without Vortex Pro\u2019s extra functionality. I\u2019m now wishing we had it on all our lines,\u201d says Cory Brown, Director of Operations at United Plate Glass (UPG).<\/em><\/p>\n\n\n\n

UPG, headquartered in Butler, Pennsylvania, with two additional locations in Lincoln, North Carolina, and Frederick, Maryland, serves the commercial and residential glass industry with architectural glass products.<\/p>\n\n\n\n

\u201cWe have always aimed at achieving controlled growth and have been successful at doing that, with each location specializing in different products. We have deliberately grown at a steady and controlled pace to focus on quality. We have built our name by delivering quality products regardless of order size,\u201d Brown says.<\/p>\n\n\n\n

A lasting partnership with Glaston<\/strong><\/p>\n\n\n\n

In 1999, UPG purchased its first topof-the-line tempering furnace from Glaston. Currently, UPG has eight Glaston furnaces in production and has acquired ten Glaston lines over its 25 years of tempering glass.<\/p>\n\n\n\n

In 2024, it was natural for UPG to go with Glaston again when they decided to replace an old furnace. \u201cWe have a very strong connection with Glaston \u2013 their premier products, the relationship, the service. With the mixed loads and types of products we produce, we wanted the best line on the market,\u201d he says.<\/p>\n\n\n\n

The newest Glaston FC Series X furnace with Vortex Pro has replaced the company\u2019s 2011 line located at the Butler facility.<\/p>\n\n\n\n

\u201cIt primarily handles a vast amount of our mixed, one-off orders for local glass shops or glazers who need a single replacement glass,\u201d Brown says.<\/p>\n\n\n\n

Vortex Pro adds more benefits<\/strong><\/p>\n\n\n\n

Brown was very familiar with Glaston\u2019s FC Series furnaces \u2013 UPG has six of them. However, the Vortex Pro convection control system add-on was new to him. UPG first placed their order in May 2024 without the option. Meanwhile, Brown continued to do his research.<\/p>\n\n\n\n

\u201cThe FC is the best furnace on the market to run high-performance glass,\u201d he says. \u201cI already knew that was the direction we were going to go. When I started familiarizing myself with Vortex Pro, however, I realized we could gain significant benefits by adding that option for the type of production we wanted to run on that furnace.\u201d<\/p>\n\n\n\n

They then ordered Vortex Pro while the furnace was still in production.<\/p>\n\n\n\n

Smooth startup with expert guidance<\/strong><\/p>\n\n\n\n

Installation began in January 2025, and commissioning was completed by May 2025. Since all UPG\u2019s FC furnaces are equipped with iControL, the company\u2019s operators were already familiar with Glaston\u2019s uniform and consistent interface, which made training on the new line easier.<\/p>\n\n\n\n

\u201cTraining was very smooth. We focused on what was new and different with this furnace. Glaston\u2019s Finnish engineer on site helped with his level of expertise, making sure all operators received hands-on learning while he stepped back to explain and advise,\u201d Brown says.<\/p>\n\n\n\n

After initial configuration, Vortex Pro works well on its own with minimal operator involvement. Now with multiple profiles created, Vortex Pro is just \u201cset it and forget it,\u201d Brown adds.<\/p>\n\n\n\n

Load size increased by 21%<\/strong><\/p>\n\n\n\n

\u201cThis is the best equipment purchase we\u2019ve ever made. We\u2019ve increased our load size, our bed utilization, by 21% just by running mixed loads,\u201d he says. \u201cIt\u2019s fantastic!\u201d<\/p>\n\n\n\n

He goes on to say, \u201cThe quality coming off the furnace is unlike any I\u2019ve ever seen before. In fact, I\u2019ve had individuals insulating our product question if the glass was annealed. It was so flat \u2013 there was hardly any distortion.\u201d<\/p>\n\n\n\n

\u201cIn terms of production, the new furnace has been a real workhorse,\u201d Brown continues. \u201cFrom a quality standpoint, the FC-Vortex Pro combo produces a new standard of high quality. From a throughput point of view, the increased bed utilization makes much higher rates of production possible with mixed loads.\u201d<\/p>\n\n\n\n

UPG now has fewer running hours, making them considerably more efficient. They have decreased the number of beds, saving energy by not running as many cycles. \u201cThe furnace has been everything we expected it to be and more with absolutely no issues,\u201d he states.<\/p>\n\n\n\n

No longer making sacrifices<\/strong><\/p>\n\n\n\n

\u201cToday, UPG is able to underline its slogan \u2013 quality, service and reliability. Earlier, we were running smaller loads because we never wanted to sacrifice quality. We would sacrifice efficiency and production instead,\u201d Brown says. \u201cAdding Glaston\u2019s Vortex Pro option has now helped us achieve all three \u2013 quality, efficiency and throughput.\u201d<\/p>\n\n\n\n

UPG is now discussing more upgrades and is thankful to have invested capital in new, innovative technologies. \u201cIt is a huge benefit to have the ability to upgrade without having to scrap a piece of equipment that has a significant amount of life left in it. We can add new benefits to a functioning existing piece of equipment \u2013 and have seen the advantages of doing this,\u201d he says.<\/p>\n\n\n\n

Project story<\/a><\/p>\n\n\n\n

<\/p>\n","protected":false},"excerpt":{"rendered":"

A real game changer! \u201cGlaston Vortex Pro convection added to Glaston\u2019s FC tempering furnace is making all the difference. With mixed loads and different sizes, this combo is a no-brainer. We would not be able to realize all the benefits without Vortex Pro\u2019s extra functionality. I\u2019m now wishing we had it on all our lines,\u201d […]<\/p>\n","protected":false},"author":3,"featured_media":100793,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_exactmetrics_skip_tracking":false,"_exactmetrics_sitenote_active":false,"_exactmetrics_sitenote_note":"","_exactmetrics_sitenote_category":0,"footnotes":""},"categories":[71],"tags":[863,453,16770,16476,825,16484,1210,1266,486],"class_list":["post-100832","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized-fi","tag-automation-fi-2","tag-fc-series-fi-2","tag-flat-glass-tempering-fi-2","tag-glass-tempering-fi-2","tag-glass-tempering-process-fi-2","tag-reference-fi-2","tag-safety-glass-fi-2","tag-tempered-glass-fi-2","tag-vortex-pro-fi-2"],"acf":[],"yoast_head":"\nUPG chooses the Glaston FC Series X with Vortex Pro tempering line combo - Glaston<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/glaston.net\/fi\/upg-chooses-the-glaston-fc-series-x-with-vortex-pro-tempering-line-combo\/\" \/>\n<meta property=\"og:locale\" content=\"fi_FI\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"UPG chooses the Glaston FC Series X with Vortex Pro tempering line combo - Glaston\" \/>\n<meta property=\"og:description\" content=\"A real game changer! \u201cGlaston Vortex Pro convection added to Glaston\u2019s FC tempering furnace is making all the difference. 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