Independent Glass upgrades lamination with Glaston ProL-zone
“Integration is always the biggest risk when combining sections from two different manufacturers,” says Andrew Smith, Group Manufacturing Manager at Independent Glass. Speaking about his company’s recent upgrade, he continues: “The entire upgrade project with Glaston’s ProL-zone went very smoothly. We’ve now been able to increase our laminating capacity, run the line with flexibility and ease – and lower our energy consumption.”
Glaston is no stranger to Independent Glass. For over a quarter of a century, the laminating and glass toughening company has been investing in lines from Glaston for its three sites in Glasgow, Scotland, and the one in Mansfield, England.
In late 2016, the company decided to upgrade the lamination oven at its Mansfield location – which focuses on structural glazing, architectural glass and balustrades – to better serve the growing needs of their market.
“The first question was whether to retrofit the oven or to upgrade,” Andrew explains. “We looked at several options alongside of Glaston, but in the end, we decided to go with the advantages the ProL technology could offer, rather than an infrared retrofit solution.”
Integration of the new machine was a key concern for Andrew and his team, since the existing laminating line was from a different manufacturer. So he went to see another ProL-zone in Denmark with Glaston’s UK representative Steve Brammer. The trip offered exactly what Andrew wanted to see: Glaston’s ProLzone working seamlessly with another manufacturer’s laminating line.
Andrew says that his company has been receiving benefits from the upgraded machine since day one. The machine has been operating in an extremely reliable manner. The new line has achieved increased capacity, greater flexibility and ease of running.
“The ProL now has increased our yield considerably, which means increased efficiency. This was one of our main objectives for the investment. Now we have the competence again to compete successfully in lamination.”
Tristar Glass Inc. USA
#architectural #architectural glass #FC Series #Flat laminating #Flat tempering #Laminating #ProL
When making first-class architectural glass, being able to produce high-quality glass consistently is key. Tristar Glass Inc. specializes in fabricating large architectural glass that can be used in interior and exterior applications. The manufacturing process needs to be well thought-out and completed, as they are committed to delivering their customers with the highest quality glass in the shortest possible lead time. After Glaston upgraded Tristar’s existing lamination lines, they have been able to manufacture all of their products with a significantly lower rejection rate.Lue lisää
Tristar Glass, Inc., U.S.A.
#appliances #architectural #Heating chamber replacement #ProL #Upgrades
“I was very impressed at how quickly we were able to install the new ProL-zone upgrade on our existing lamination line – only 3.5 days – and I’ve been equally impressed with the high-quality output,” says Rob Carlson, Mechanical Engineer at Tristar Glass, Inc.’s Tulsa, Oklahoma facility. “Glaston’s convection technology has exceeded every expectation. The system really does work as well as they said it would – maybe even better!”Lue lisää