Fenergic Group, Canada

The Fenergic Group specializes in high-quality windows for multiplexes, high-rise buildings and multi-family homes. “We knew we needed to increase the speed of our line, improve the quality of our end product and add the next level of glazing because that’s where our market is going. But our whole adventure took off when we visited glasstec in Dusseldorf in the autumn of 2022,” says Véronique Bouladier, Public Relations & Marketing Coordinator at Fenergic in Quebec, Canada.

Fenergic has been a well-known name in window and door manufacturing since Léo Beauchesne founded the company in 1953 in Warwick, Canada, 135 km from Quebec City. In 1984, his son Pierre took over the company and doubled production capacity.

Given Quebec’s harsh winters, new construction regulations are enforcing the shift to triple-glazed windows to reduce heat loss in the cold season and maintain a comfortable temperature throughout the year. Triple glazing not only lowers energy consumption, it also provides superior sound insulation for more serene interior spaces.

Not your grandfather’s TPS

“Until recently, we were still producing about 50% of our glass by hand. That’s really time-consuming, and the final thickness was never consistent. But we knew that the market was shifting to triple glazing,” says Véronique, Pierre’s wife, who joined the company in 2007.

“At glasstec 2022, we were shopping for something else – but then saw the Glaston TPS^® line. It was exactly what we needed,” she continues.

Based on early experience with a thermoplastic gasket (TPG) system used for doors and windows in the ’80s, Fenergic felt that they’d gone that road before unsuccessfully. The Glaston team explained why their earlier solution had failed, summing up, “This is not your grandfather’s TPS.”

Six months to line everything up

About six months after the glasstec visit, Fenergic made the final decision. They ordered both the TPS^® IG line from Glaston Germany and the RC Series tempering line from Glaston Finland. Luckily, Fenergic owned enough land to construct a new building to house the new equipment.

Tempering was something completely new for Fenergic. “We saw the RC Series line being put together at our facility, and we participated in all the tests that were run on the tempering line,” she says.

The IG line was installed first, followed by training for the operators. After the fourth day of running smoothly, none of the operators wanted to go back to work on the old line.

“We actually were up and running six months earlier than we thought because operating the line was so simple,” Véronique says.

Send in the orders!

Today, the operators have a lot more free time to work on other projects. “We’ve reorganized the way they work, and the same five guys can operate everything at once. Now, they’re telling us to send in the orders. ‘We’re ready!’”

It’s easy to see the difference, Véronique says. The line is producing three times faster, but the operators are no longer as physically strained as they were.

Earlier, the company supplied about 10% tempered glass. Now they are looking at producing 60% tempered glass. Triple glazing accounted for about 10% before, too. Now it’s rising to 50–60%, and the goal is to reach over 80%.

“It’s easy to see the difference. The line is producing three times  faster, but the operators are no longer as physically strained as they were.”