Assembling

Automatic assembling and pressing of I.G. units, optional with gas filling


Dynamic interaction of power and precision

1.

Automatic assembling and pressing of insulating glass units, optional with gas filling

2.

Processing of different dimensions and spacer widths in any sequence

3.

Constant pressing of double and triple insulating glass units

Assembly-, gas fill- and press robots


Feel the dynamic interaction of power and precision of our assembly robots. They are available in the following variants:

Assembly- and press robot, Type ZP-SP


  • One- or two-step-pressing of insulating glass units up to max. 5,00 m length
  • Electronic pressing power adjustment
  • Constant pressing with plane-parallel guided and distortion-free press-plates
  • Adjustable, precise press-plate guiding
  • Easy accessibility for maintenance and cleaning by automatic opening and locking of the press-plates
  • Constant short cycle times, even when processing large dimensions

Options

  • Pressure compensation device for processing of impervious metal spacer frames with closed butyl core
  • Adjusting device for production of stepped insulating glass units
  • Electronic control for correct assembling of the insulating glass unit

Assembly-, gas fill- and press robot, Type ZP-SP-G


  • One- or two-step-pressing of insulating glass units up to max. 5.00 m length
  • Quick gas filling system for processing of Argon as standard filling gas
  • Large filling cross section for quick gas filling with low gas filling speed
  • Automatic gas filling of insulating glass units which are longer than the station
  • Program controlled optimizing of filling parameters
  • No holes in spacer frame necessary
  • Electronic pressing power control
  • Constant pressing with plane-parallel guided and distortion-free press-plates
  • Adjustable, precise press-plate guiding

Options

  • Additional equipment for gas filling of insulating glass units with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units (both air spaces)
  • Additional equipment for gas filling of insulating glass units with muntin bars
  • Equipment for manufacturing resp. gas filling of stepped insulating glass units
  • Electronic control for correct assembling of the insulating glass unit
  • Additional device for processing of TPS® insulating glass

Tandem assembly-, gas fill- and press robot, Type ZP-TG-G


  • One- or two-step-pressing of insulating glass units up to max. 6.00 m length
  • Simultaneous assembling, gas filling and pressing of two insulating glass units
  • Separated press-plates for tandem operation
  • Quick gas filling system for processing of Argon as standard filling gas
  • Efficient by tandem operation for manufacturing of usual unit sizes, single operation for oversized units

Options

  • Additional equipment for manufacturing and gas filling of 1- up to 4-sided stepped rectangular and shaped formats
  • Additional equipment for gas filling of insulating glass units with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units (both air spaces)
  • Additional equipment for gas filling of insulating glass units with muntin bars (both sides)
  • Electronic control for correct assembling of the insulating glass unit
  • Additional device for processing of TPS® insulating glass

Assembly-, gas fill- and press robots, Type ZPG-R


  • Type in single version
  • Simultaneous assembling, gas filling and pressing of insulating glass units

Options

  • Additional equipment for gas filling with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units
  • Assembling/automatic gas filling of stepped insulating glass units (1- up to 3-sided)
  • Additional device for processing of TPS® insulating glass

Assembly-, gas fill- and press robots, Type ZPG-RTG


  • Type in tandem version
  • Simultaneous assembling, gas filling and pressing of two insulating glass units
  • Separated press plates for tandem operation, single operation for oversized units

Options

  • Additional equipment for gas filling with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units
  • Assembling/automatic gas filling of stepped insulating glass units (1- up to 3-sided)
  • Additional device for processing of TPS® insulating glass

Assembly, gas-fill and press robot, Type ZPG-V


Highly versatile

  • Almost limitless insulating glass construction possibilities
  • Suitable for rectangular formats and nearly all kind of shaped formats
  • Processing different dimensions and spacer widths in any sequence
  • Constant pressing and gasfilling of double and triple insulating glass units
  • Quick-reaction sensor for permanent observation of the gas filling process

Optional

  • Additional equipment for the manufacturing of 1- up to 3-sided stepped rectangular or shaped formats

References


PLG, Finland

#architectural #Flat tempering #RC Series #Upgrades

“We’ve always been an important partner to the large window manufacturers in Finland. Listening to their needs and responding has helped us stay competitive in this market,” Tommi Nousiainen, CEO of PLG in Finland, explains. “We were not specifically looking for a tempering furnace. But when our customers began to require high-quality tempered glass, we moved swiftly ahead with an entry-level Glaston RC model. Since then, we have already been able to upgrade the line twice in response to the rapidly evolving market.” 

Read more

Lasiliiri, Finland

#appliances #architectural #Flat tempering #Heating chamber replacement #iControL #Upgrades

“Although our goal is to be one of the leading smart and safety glass manufacturers in Finland, we didn’t have the time needed to install a completely new furnace,” says Raiko Mäkeläinen, Technical Manager at Lasiliiri. “Instead, we went with a significant Glaston’s FC-zone upgrade, which enabled us to leapfrog to the very latest heating technology in a quick, cost-effective and sustainable manner.”

Read more

Jaakko-Tuote, Finland

#appliances #architectural #FC Series #Flat tempering #iLooK #Jumbo Series

“Designers are working with even larger glass surfaces, which requires more tempered and tempered-laminated glass. So, we decided to boldly invest in technology that enables us to be in the game,” says Aki Harjunpää, CEO of Jaakko-Tuote of Finland. “Along with other machinery, Glaston’s FC-technology-based Jumbo Series is helping us specialize in highly demanding, world-class glazed structures.”

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Articles


#AskGlaston Episode 57: Does the shard size of tempered glass vary depending on the impact strength?

This week, we’ve received the following question from Middle East: I have observed that when we break glass in the center with a lot of force, the fragments...

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#AskGlaston Episode 56: What causes the streaks in my shower glass?

This week, we’re answering to the following two questions: My shower has streaks in the glass running up and down. The issue shows up when the glass gets foggy...

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#AskGlaston Episode 55: How to temper low-iron glass?

This week, we’re dealing with the following two questions: Can you give some advice on tempering low-iron / Starphire glass? What is better in order to save...

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Contact information