Assembling

Automatic assembling and pressing of I.G. units, optional with gas filling


Dynamic interaction of power and precision

1.

Automatic assembling and pressing of insulating glass units, optional with gas filling

2.

Processing of different dimensions and spacer widths in any sequence

3.

Constant pressing of double and triple insulating glass units

Assembly-, gas fill- and press robots


Feel the dynamic interaction of power and precision of our assembly robots. They are available in the following variants:

Assembly- and press robot, Type ZP-SP


  • One- or two-step-pressing of insulating glass units up to max. 5,00 m length
  • Electronic pressing power adjustment
  • Constant pressing with plane-parallel guided and distortion-free press-plates
  • Adjustable, precise press-plate guiding
  • Easy accessibility for maintenance and cleaning by automatic opening and locking of the press-plates
  • Constant short cycle times, even when processing large dimensions

Options

  • Pressure compensation device for processing of impervious metal spacer frames with closed butyl core
  • Adjusting device for production of stepped insulating glass units
  • Electronic control for correct assembling of the insulating glass unit

Assembly-, gas fill- and press robot, Type ZP-SP-G


  • One- or two-step-pressing of insulating glass units up to max. 5.00 m length
  • Quick gas filling system for processing of Argon as standard filling gas
  • Large filling cross section for quick gas filling with low gas filling speed
  • Automatic gas filling of insulating glass units which are longer than the station
  • Program controlled optimizing of filling parameters
  • No holes in spacer frame necessary
  • Electronic pressing power control
  • Constant pressing with plane-parallel guided and distortion-free press-plates
  • Adjustable, precise press-plate guiding

Options

  • Additional equipment for gas filling of insulating glass units with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units (both air spaces)
  • Additional equipment for gas filling of insulating glass units with muntin bars
  • Equipment for manufacturing resp. gas filling of stepped insulating glass units
  • Electronic control for correct assembling of the insulating glass unit
  • Additional device for processing of TPS® insulating glass

Tandem assembly-, gas fill- and press robot, Type ZP-TG-G


  • One- or two-step-pressing of insulating glass units up to max. 6.00 m length
  • Simultaneous assembling, gas filling and pressing of two insulating glass units
  • Separated press-plates for tandem operation
  • Quick gas filling system for processing of Argon as standard filling gas
  • Efficient by tandem operation for manufacturing of usual unit sizes, single operation for oversized units

Options

  • Additional equipment for manufacturing and gas filling of 1- up to 4-sided stepped rectangular and shaped formats
  • Additional equipment for gas filling of insulating glass units with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units (both air spaces)
  • Additional equipment for gas filling of insulating glass units with muntin bars (both sides)
  • Electronic control for correct assembling of the insulating glass unit
  • Additional device for processing of TPS® insulating glass

Assembly-, gas fill- and press robots, Type ZPG-R


  • Type in single version
  • Simultaneous assembling, gas filling and pressing of insulating glass units

Options

  • Additional equipment for gas filling with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units
  • Assembling/automatic gas filling of stepped insulating glass units (1- up to 3-sided)
  • Additional device for processing of TPS® insulating glass

Assembly-, gas fill- and press robots, Type ZPG-RTG


  • Type in tandem version
  • Simultaneous assembling, gas filling and pressing of two insulating glass units
  • Separated press plates for tandem operation, single operation for oversized units

Options

  • Additional equipment for gas filling with Krypton as well as gas mixtures
  • Additional equipment for gas filling of triple insulating glass units
  • Assembling/automatic gas filling of stepped insulating glass units (1- up to 3-sided)
  • Additional device for processing of TPS® insulating glass

Assembly, gas-fill and press robot, Type ZPG-V


Highly versatile

  • Almost limitless insulating glass construction possibilities
  • Suitable for rectangular formats and nearly all kind of shaped formats
  • Processing different dimensions and spacer widths in any sequence
  • Constant pressing and gasfilling of double and triple insulating glass units
  • Quick-reaction sensor for permanent observation of the gas filling process

Optional

  • Additional equipment for the manufacturing of 1- up to 3-sided stepped rectangular or shaped formats

References


Jaakko-Tuote, Finland

#appliances #architectural #FC Series #Flat tempering #iLooK #Jumbo Series

“Designers are working with even larger glass surfaces, which requires more tempered and tempered-laminated glass. So, we decided to boldly invest in technology that enables us to be in the game,” says Aki Harjunpää, CEO of Jaakko-Tuote of Finland. “Along with other machinery, Glaston’s FC-technology-based Jumbo Series is helping us specialize in highly demanding, world-class glazed structures.”

Read more

Glassworks, Australia

#appliances #architectural #FC Series #Flat tempering

“Our aim has always been to bring the best technology and machinery from around the world to serve our market with highly customized solutions in glass,” says Michael Gleeson, Executive Director of Glassworks, in Melbourne, Australia. “With the addition of the Glaston FC Series furnace, we are now capable of handling even larger and more sophisticated pieces, bringing new dimensions in glass innovation to Australia.”

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Long Nhien, Vietnam

#automotive #bending #Matrix #windshield

“The market in Vietnam for cars is very large with lots of room for growth. People are becoming wealthier, and sitting in a car is more comfortable than being on a scooter, which may be prohibited in the next few years,” says Nguyen Phuong Tran, Production Manager, and son of Long Nhien Automotive Glass’s owners, about his home market. “The Glaston Matrix windshield bending furnace is a stepping stone for us to tap into this rapidly expanding business of hundreds of thousands new cars per year.”

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