HYPERFEX Grinding Solutions
New. Improved. HYPERFEX.
The revolution in edge grinding
1.
HIGHEST GRINDING CAPACITY
2.
HIGHEST GRINDING QUALITY
3.
HIGHEST PROCESS RELIABILITY
HYPERFEX Grinding System
HYPERFEX is a new holistic approach taking into account all process relevant parameters. In combination with the HYPERFEX Administrator software, which pioneers the communication between grinding wheel and control system, there are opening up huge improvement potentials:
- Cycle time and machine performance
- Grinding quality
- Grinding wheel life time
In focus so far:
Grinding wheel only
In focus at Glaston:
The entire process
Until now, grinding wheels have been developed by manufacturers without a view of the overall process. There are however multiple important factors interacting with each other, to be considered to achieve a perfect grinding result. The grinding wheel as such needs to fit perfectly like a puzzle to all these factors.
In a project lasting several years, Glaston has developed its own grinding wheels in cooperation with experts and research institutions.
Our individually composed grinding wheels are the perfect match to comply with all application quirements.
Aspects of the overall process are
- Cutting- and breaking process, grinding allowance
- Stiffness and vibration behaviour of the construction elements
- Wear condition of the machine
- Repetition accuracy of the CNC axes
- Optimized speed and acceleration of all machine axes
- Coolant system and fluid technology of the nozzle rings
- Specific customer quality requirements
- Machine generation and upgrade possibilities to latest ACS
The new product family
Depending on application and process, the use of VOLUME, FAST or FINE grinding wheels will lead to the best possible result.
Technical background:
Multigroove grinding wheels
- High-precision Z-axis adjustment on all Glaston machines as a precondition
- The HYPERFEX Administrator software enables the communication between grinding wheel and control system to easily handle up to 10 grooves in one wheel
- Huge potential in improved efficiency
Grinding wheels with different compositions as sandwich
- High-precision Z-axis adjustment on all Glaston machines as a precondition
- The Multi Grinding software enables repeated grinding cycles with up to three grinding wheels of different compositions
- Customized wheel compositions ensure grinding results close to polishing
Glaston digital services
- Subscription based Insight Automotive PLUS:
Saves approx. 20 min. time for each model change without any piece of scrap - Subscription based Insight Automotive PRO:
Self adjusting machine parameters based on constant grinding process monitoring - Automatic tool break-in for new and re-profiled tools
- All Glaston digital services can be retrofitted as an upgrade for machines from 2010 onwards
References
Pilkington Automotive Finland, Finland
#automotive glass #automotiveindustry #CNC #CNC96 #lifecycleservices #mobility #reference #upgrades
“We decided to extend the lifetime of our Bystronic (now Glaston) automotive glass cutting equipment with a Glaston CNC96 upgrade kit and ensure that we can continue to get spare parts,” says Matti Säynäväjärvi, Technical Services Group Leader, Pilkington Automotive Finland Oy, Laitila plant.
Read moreAGP, New Zealand
#architectural #automation #autopilot #digitalization #FC Series #flat glass tempering #reference
“We’re now running with the stability, reliability and consistency we aimed to achieve when we invested in Glaston’s Autopilot,” David Bunting, Managing Director of Architectural Glass Products (AGP), says.
Read moreVitropor, Portugal
#architectural #automation #flat glass laminating #flat glass tempering #glass processing #glass tempering #iControL #laminating #ProL #reference #RHC #safety glass #tempered glass #upgrades
“When we buy a new TV or piece of furniture for our home, it gives us good vibes – a nice feeling. In a similar way, we chose to upgrade our tempering furnace to make things easier and better for our team, so their work would be more enjoyable,” says Pedro Aguilar, Managing Director of Vitropor.
Read moreArticles
Breakthroughs in automating glass processing
From traditional applications to cutting-edge capabilities, automation revolutionizes production, enhances quality and boosts efficiency. In this blog, we’ll discuss...
Read moreKey takeaways from glasstec 2024
Held in late October, glasstec 2024 buzzed with energy, robotic solutions and serious discussions. Based on what we saw and heard at the event, we can outline a...
Read moreKey applications of automation in glass processing
What glass processes gain the most from automation? In this blog, we’ll focus on some of the particularly promising application areas. As we discovered in the...
Read moreContact information
